Sustainability

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Sustainability

We are committed to contributing to the carbon-neutral society, uphold the concept of sustainable and high-quality development, build a green industry chain, and focus on developing the circular economy.

Based on Market Demand-Forward Research

Cutting tools with excellent performance can create higher productivity, help customers to achieve lower carbon emissions, and create higher economic value

Market-based technical innovation and product R&D - integrated product development (IPD) system

We implement IPD forward research system, realizes scientific and high-efficiency forward development, makes process-oriented and standardized R&D of products and technologies, makes new products more in line with the requirements of markets and customers, and solves user's pain points, with the aim of building up the ability of market-oriented continuous product innovation and setting up a high-efficiency product operation team satisfactory to customers. Values: Forward R&D, leading demands, value creation, and continuous innovation Four processes: Requirements management process, planning management process, technical development process, and product development process

Build 4 Generic Technology Platform

In-depth research and development are carried out for the material technology to improve the performance.

GEFOTECH technology family: According to the First Principle Thinking of materials science, this platform masters the process design system oriented to different machined materials, packages and integrates core technologies.

Continuous upgrading of structural design technology

The application engineering analysis technique is used to simulate and analyze the tool structure to more accurately know the force on each point of a tool, understand the distribution regularities of stress, strain, and temperature inside a tool, obtain the distribution diagram of stress, strain, and temperature, so that a reasonable tool structure can be designed to enable tools to have a good ability of chip breaking and control, high cutting edge strength, and long service life.

Process technologies are constantly improved

The building of the process technology platform is conducive to the concentration of superior resources and the promotion of innovation and coordination of process technologies, so that we can respond to the changes in market demands rapidly and flexibly, develop new processes, and improve quality and production efficiency of products. GESAC simulates powder pressing, distribution, and sintering to tackle key technical problems through the process technology platform according to the basic theories to improve the RPM of grinding-free products to 0.05mm or below and reach the industry-leading level. The development of high-precision and high-quality grinding technology successfully makes a breakthrough in the R0.03mm tip circular grinding process, and the process capability with the tolerance ±0.01mm reaches 4 sigma level (over CPK1.33), reaching the industry-leading level.

The cutting application technology platform helps research and develop tools and promote the application of products.

Through numerical simulation analysis technology, tool cutting simulation, scientific quantitative analysis to avoid empirical errors, can find and solve the problems related to processing as soon as possible, ensure the quality and accuracy of the processing process, and avoid material waste, greatly save manpower and material resources

High-quality Development

Pursue the international advanced manufacturing (IAM) to reduce costs and increase efficiency

In manufacturing, adhere to the automation, digital transformation, build automation and digital workshop, achieve the whole process management of product manufacturing process. Product quality precision has been steadily improved, such as the overall milling cutter ball head contour precision can be achieved within 4 microns, in the leading level of the industry.

Implement precaution quality control system, more than 50% of GESAC QC engineer is precautionary QC engineers. Every cutting tool, more than 60 quality control parameters are inspected and all the appearance is 100% inspected. This system contributes us a very stable quality.Strict quality control system.

Create a safety production factory environment, and build a green factory.

National Green Demonstration Tungsten Mine

Our tungsten mine is the National Green Demonstration Mine in China. We keep implementing international advanced manufacturing and improving industrial flow to build up green mine, green factory and green manufacturing system

Reduce the amount of various waste generated, reinforce the recycling of waste

Measures for a reduction in waste air pollutants:

① A cyclone dust collector or bag filter is used to remove particulates.

② The Company uses adsorption-desorption catalytic combustion equipment to dispose of non-methane hydrocarbons.

③ An alkali spray tower is used to neutralize hydrogen chloride.

④ For a small amount of dust generated by feeding during the production, the special closed multi-stage collection system is used to collect recoverable dust, and fugitive dust is effectively eliminated.

⑤ For the ammonia-containing waste gas produced in the APT calcination section, the Company's proprietary technology is used to decompose and burn the waste gas and then convert it into nitrogen and water.

⑥ For the organic waste gas produced during the sintering process, the method of adsorption concentration + catalytic combustion to dispose of the waste gas until it reaches the standard, and then it can be discharged.

⑦ For the waste gas caused by degreasing and vacuum sintering, a foreign advanced sintering machine system is used, and the equipment is designed with a paraffin condensation recovery system, so this system can dispose of the waste gas through condensation recovery + roof-mounted axial fan.

⑧ The tail gas caused by methanol synthesis is conveyed to a heat conduction oil heater and then is discharged together with the heater's flue gas. ⑨ For the waste gas produced by the heat conduction oil heater using natural gas for combustion, a 15m-high exhaust funnel is used to discharge it.

Wastewater emission measures :

① Domestic sewage is directly discharged from offices and workshops into a septic tank which is regularly cleaned. Domestic sewage is discharged into a septic tank and then into a wastewater treatment station, and then domestic swage and industrial sewage are treated in the wastewater treatment station and then discharged after they reach the standard.

② Production wastewater (washing wastewater, coating wastewater, etc.) is treated in a wastewater treatment station and then discharged into the municipal sewer network after reaching the standard.

④ For the cooling circulating water from reducing furnaces, carbon tube furnaces, and other equipment, part of the cooling water is discharged regularly to maintain the balance of salt content in circulating water. This part of the water is thermally polluted (i.e. clear water with a temperature higher than room temperature water), which contains no wastewater pollutants and can be directly discharged into the stormwater network.

Highlighting the circular economy development

Starting from the recycling of tungsten resources, the application of eco-friendly materials, and the adjustment of energy structure, GESAC provides customers with green products to realize the recycling of resources and contribute to the circular economy development

Reusing of cemented carbide tools

Tool grinding means that the cutting edge of a tool is reground and renovated until the cutting edge is restored and has machinability again. GESAC establishes 4 service center located in south, east, west and north of China, Provide grinding repair service nearby.Localization service to realize the reuse of cutting tools. increases investment in grinding resources, realizes the recycling and multiple uses of cutting tools, and improves the service efficiency of materials and energy resources. In the future, we will establish more grinding centers around the world to quickly respond to the needs of global users.

Process improvement to saving energy and resources.

Make the insert grinding allowance smaller, improve production efficiency, and reduce machine and material consumption and carbon emissions.

Optimize packing materials and reduce consumables.

①　Optimize the packing carton structure and reduce consumables (i.e. packing paper) by 30%, saving about 5,628kg of materials per year.

②　The renewable and eco-friendly packing material - PCR is gradually adopted to achieve environmental protection and carbon reduction.

③　Use the inflatable air gourd film for packaging in wooden cases , instead of foaming agents.

Promote energy saving and noise reduction transformation of cooling tower to reduce noise by 28% and decrease energy consumption by 93%.

Optimize the workshop layout and reduce the unit power consumption of centralized oil supply equipment, reducing carbon dioxide emissions by 244.32 tons per year.

Speed up the elimination of inefficient motors and make a big push for high-efficiency permanent magnet synchronous motors, reducing carbon dioxide emissions by 76.17 tons per year.

Together with our customers, continuous development more efficient holistic machining solutions.

Given that Industry 4.0 and the Internet of Things are boosting the rapid development of the manufacturing industry, GESAC will work with our customers to tackle new challenges and keep innovating based on years of experience in metal cutting. For example, GESAC develops high-performance and high-efficiency machining tools relating to the machining of parts and components of NEV industry, wind power industry, and other industries, helps users optimize machining processes, and provides users with more efficient integrated machining solutions.

Talent fostering

Talent is the fundamental driver in promoting the sustainable development strategy, and the talent team fostering will help improve the overall quality and professional skills of employees and enhance the enterprise's core competitiveness. We attach great importance to talent fostering and continue to build a high-quality and high-level technical talent team. To reserve high-quality talents, GESAC is committed to creating a comfortable office environment, improving the training system and promotion mechanism, generating enthusiasm for work and creativity of employees, and meeting the demand for personalized development of employees.

Sustainability

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