In high-end equipment manufacturing, structurally unique and oversized parts have long posed a major bottleneck for on-site efficiency.
【This Issue ID｜No.2 】
This user story takes us to the machining floor of JingHong Precision. Faced with highly challenging structural component requirements, they partnered with Gesac. Focusing on the machining difficulties of a critical structural component, the team implemented a comprehensive full-process solution, boosting processing efficiency by over 150% and effectively alleviating delivery cycle pressures.
Key Challenges：
- High Machining Difficulty: Numerous hollowed sections and intricate thin-walled structures demanded extremely high process precision.
- Efficiency Plateau: Traditional methods consistently failed to meet capacity requirements.
- Persistent Delivery Pressure: Strict customer deadlines meant long cycles impacted market competitiveness.
- Cost Control Challenges: Low efficiency led to high per-part costs, limiting profit margins.
To systematically resolve these issues,reduce costs, and enhance delivery capability,JingHong Precision initiated a part efficiency improvement project with Gesac.
- Optimized geometric parameters of cutting tools for complex cavity machining.
- Selected high-performance tool materials and coating technologies.
- Enhanced tool life and machining stability.
- Toolpath Optimization: Redesigned cutting paths to minimize non-cutting airtime.
- Parameter Matching: Refined machining parameters to mitigate deformation risks.
- Strategy Improvement: Optimized cutting strategies to enhance process stability.
- Process Integration: Coordinated machining sequences to balance efficiency and precision requirements.
After systematic process optimization, the project delivered significant results: Achieving over 150% efficiency gain with time-related cost reduction exceeding 60%.
Machine Operator., JingHong Precision: "We now have much greater confidence machining these parts. Scrap risk is minimized, and equipment runs more stably."
If your company faces similar technical challenges, contact us for a consultation:
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Post time: Aug-27-2025