Solutions | Aluminum Alloy Steering Knuckle Machining Case

In the booming wave of the new energy vehicle industry, lightweight, high safety and high performance have become the core pursuits of the industry. With the deepening of the lightweight trend, aluminum alloy, relying on its excellent specific strength and weight reduction effect, has become the mainstream material for new energy vehicle steering knuckles.

As a key load-bearing component of the automobile chassis system, the steering knuckle undertakes the important mission of connecting the wheels, the suspension system and the steering mechanism, so it has extremely high requirements for structural strength, dimensional accuracy and fatigue life. In terms of structural characteristics, it has the features of multi-curved surfaces, multi-hole systems and thin walls that are easy to deform. The machining of aluminum alloy steering knuckles includes milling, boring, drilling, reaming, etc. The ultra-high dimensional requirements put forward more severe tests for the stability and accuracy of cutting tools.

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♦ Solution Introduction

Aluminum Alloy Steering Knuckle Machining Case
Solution Introduction  Aluminum Alloy Steering Knuckle Machining Case
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♦ Product Highlights

Integrated Compound Forming Cutter

It is used for taper socket machining of aluminum alloy steering knuckles. It combines drilling and forming processes into one, and the integrated machining ensures  coaxiality. The front end adopts a cemented carbide drill, while the rear end uses a steel-based PCD tool, which allows for easy replacement when  the drill is worn. It has the following design features:

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Taper Socket Machining Composite Forming Cutter

Designed for taper socket machining of aluminum alloy steering knuckles, it combines drilling and forming processes into  one. The integrated machining ensures coaxiality. The front end is  equipped with a cemented carbide drill, while the rear end adopts a steel-based PCD tool, allowing for easy replacement when the drill is worn.

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♦ Processing examples and conclusions

Case 1: Secondary Roughing Process for the Spindle Hole

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Case 2: Taper socket machining

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Post time: Aug-27-2025

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