Processing Case | The Three In One Electric Drive System Of EV

Processing Case | The three in one electric drive system of EV

With the promotion of domestic and international "dual circulation" and strong support from national policies for the development of new energy, China's new energy vehicles are currently in a state of rapid development, demonstrating a leading global trend.

The three in one electric drive system refers to an electric drive system that integrates electronic control, motor, and reducer, mainly including drive motor housing, reducer housing, transmission shaft, gears, and other components. The machining of electric drive systems includes various forms of machining such as turning, milling, boring, drilling, reaming, hobbing, etc, which require high-precision and high stability cutting tools to meet the machining requirements.

01 Solution Introduction

02 Product Highlights

XDHT Series Positive 2 Edges Aluminum Alloy Machining Shoulder Milling

Mainly used for rough and precision machining of aluminum alloys, widely used in automotive components such as motor housings, reducer housings, sub frames, and pull rods. It is also widely used in the processing of aviation aluminum alloy parts. Its processing forms include: shouldering, facing, slotting, and cavity milling; Suitable for processing with small cutting depth, large cutting width, and high feed, ensuring efficiency while producing excellent surface quality. The edge radius’ range is from R4 to R50, and the cutter diameter range is from 25mm to 125mm, with the following design features:

GT Series for Groove & Part off

The GT double head grooving & parting off series newly launched by GESAC is widely used in automotive components such as shaft teeth, turbine housings, pulleys, and casings. It covers four machining forms: cutting, grooving, turning, and profiling, with a total of 11 geometries. The edge width ranges from 1.5mm to 8mm. The GT series adopts a new positioning method, which greatly reduces the blade offset and torsion of horizontal turning and vertical grooving, and can achieve high stability machining. Has the following design features:

Main recommendation of geometry