New Product | PCD Valve Seat Bushing Reamer

NEW PRODUCT LAUNCH

GESAC PCD Valve Seat
Bushing Reamer

The pace of automotive manufacturing is accelerating, with one vehicle rolling off the assembly line every 50 seconds becoming increasingly common. This places higher demands on the production efficiency and delivery cycle of components. On production lines with increased production rhythms, the machining of valve seat ring guide holes in engine cylinder heads faces a double challenge: ensuring hole position accuracy and consistency while controlling tool change and line downtime. This is currently a major pain point for many users.

To address this issue, GESAC has introduced a new PCD valve seat guide hole tool, designed to optimize tool change efficiency and enhance processing stability, fully adapting to high-pace production scenarios.

PCD Valve Seat Bushing Reamer
01 Product Highlights

♦ Innovative rear pull structure design
• The rear pull tool change structure replaces the traditional screw tool change method, significantly improving tool change efficiency.
• Debugging efficiency is improved, with tool debugging time reduced from 20 minutes to 5 minutes.
♦ High-precision collet structure
• This tool is equipped with a high-precision collet with accuracy controlled within 0.005 mm;
• The collet clamping depth can reach 55 mm, optimizing machining rigidity and further improving machining efficiency.
♦ Edge structure optimization
• The cutting edge structure has been optimized from two edges to four edges, and the feed speed can be increased from F600 to F1200
• Effectively meets the demand for high production cycles and reduces single-piece processing time.
02 Applications

Type XE031R02MOD7001S
Materials Powder Metallurgy
S S=3000rpm
Vc Vc=47m/min
F 1200mm/min
Fz 0.1mm
Cooling method Water-based Emulsion

 

Verification results: Processing time reduced from 16 seconds to 8 seconds, with 100% increase in processing efficiency. Tool change efficiency improved by 400%, while processing life increased from 800 pieces to 1,000 pieces, resolving the long-standing issues of downtime adjustments and low processing efficiency faced by users.

If you are interested in the new PCD products of Xiamen Jinlu, please contact us to find out the details of the PCD customization scheme and start the exclusive processing tour!


Post time: 7月-22-2025

Leave Your Message

    * Name

    * Email

    Phone/WhatsAPP/WeChat

    * What I have to say