NEW PRODUCT LAUNCH
New Energy Electric Control Box
Processing Solution
With the rapid development of new energy vehicles, the electric control box is one of the core parts of new energy vehicles, and the market capacity increases rapidly.
Three difficulties in processing the electric control box:
- Deep cavity structure + thin wall area, high requirements for vibration and deformation control
- Threaded holes and mating holes are distributed densely, with high requirements for dimensional consistency
- The material of the die casting is soft, the tool sticking problem is obvious, and the surface consistency is affected
For the machining of channel step surface and outer profile side wall, two end milling cutters are used in the conventional scheme. GESAC uses an end milling cutter to complete the processing. The front edge processes the step part of the channel groove, and the rear edge is responsible for the side wall processing of the outer contour.
Adopt the latest SA 100 -X series end mill with the following features:
①Innovative U-groove
♦ It is helpful for quick crimping and discharging of chips, and at the same time, it can effectively improve the space of chips and meet the requirements of efficient processing.
②New TAC color coating
♦ High smooth surface, high lubricity, low coefficient of friction (less than 0.1), effectively restraining the adhesion between the tool and the material to be processed, cutting speed improved by more than 20% compared with the uncoated tool
♦ High surface hardness (up to 5000HV), excellent wear resistance and longer tool life
♦ Applicable to processed materials: Applicable to processing of Class N non-ferrous materials, such as aluminum alloy, copper alloy, plastic, etc.
③High smooth surface treatment
Post time: 8月-05-2025